Ford Performance

Intercooling and Boost Pulley Packages

 






 

KPM once again are first in design and development of the new intercooling system for the FG Coyote S/C Engines.

Our testing has found that the standard non intercooled GS, GT and GT-P Coyote engines are suffering from superheated intake air temperatures.
The ambient intake air naturally increases in temperature when pumped through the supercharger and compressed.

Especially on our warm Australian summer days we have tested and found prolonged engine usage or spirited driving to be a major problem with overheating the air into the engine.

This causes SEVERAL RISKS for your engine in regards to reliability and performance.
The hotter the air entering your engine the more prone to detonation your engine becomes. This firstly causes loss of power and thereafter, if not adjusted to, permanent engine failure.

Ford has attended to the lack of intercooling by using the engine sensors to pick up the intake air temperature and detune your engine when it reaches predetermined warm intake temperatures. This detuning is used to protect your engine rather than cool the incoming air.

This method however causes a noticeable lack of power and poor fuel economy, with warm intake air still unattended to.

We believe Ford is designing an intercooler system for future models to fit into the existing manifold design. This will be a great advantage to the currant design.

Without the disadvantage of factory restraints, KPM Motorsport has immediately gone a step further than this and designed, developed and tested a spacer plate to be able to house the largest intercooler that can possibly fit onto the Coyote setup.

We have integrated all the aspects of a premium intercooling system to be able to give the most efficient cooling to the intake supercharged air possible. Our testing has found the KPM Integrated Intercooler system to remove up to 70 deg F intake temp from the non intercooled GS, GT, GT-P designs.
Not only has this reduced intake temps however it has gained up to 25 Kw of instant power without any other changes.
Extended dyno, track and road endurance testing has proved that our KPM Intercooling has kept temperatures down MASSIVELY in all conditions.

This means perfect reliability. With better power and economy.

KPM Integrated Intercooling System


Advantages

The cores of our unique extrusion, Heat Exchangers offer no compromises with the profiles specifically designed for water to air intercooling. The ratio of wall thickness vs. surface area vs. fluid volume provide exceptional performance for cooling intake air with lifetime reliabilty.

Intake temperatures reduced by 70 deg F
Reduces standard boost while making immediate extra power
Perfect reliability
Ability to upgrade and tune for even further power eg (Boost pulley upgrade)
Fully integrated factory quality and finish
Developed beyond the future Ford intercooling capacity.
Improved fuel economy.
Factory finish with perfect easy fitment.


                                 

Available Australia wide
exclusively available with our KPM Care 3 Year Factory Warranty Protection Plan

KF47 KPM High Boost Pulley Kit

Enables extra boost to be extracted out of your existing factory supercharger. This allows for better power, acceleration and fuel economy. Easily installed and removed with our unique quick release design exclusive to KPM Motorsport.

Supply Only $290
Supply and Fitted $530

Includes:

KPM Premium Higher Boost 70mm Pulley
Exclusive KPM Quick Release Removal/Refit System

 

 

Ford 70mm Pulley.jpg

 

BUY ONLINE

 

Upgrades Take 1 Day

 

 

*KPM Care Limited Drive Line Warranty

 

Easy 6 Months Interest Free Finance Now Available !

 KF48 KPM Premium Entry Level Intercooler Kit

This intercooler kit is the obvious solution for premium entry level cooling.  KPM have designed this cooler to utilise the factory manifold with no changes to the external look of the engine. It would be the same design that would be utilised by OEM. The assembly is fitted by removing the supercharger and manifold to accommodate the under plenum cooler. All the hoses are as OEM and routed unseen to a premium brushless Bosch water pump. The pump then pumps at over 1000 l per hour through KPM's exclusive 2 pass front mounted intercooler.

This cooler is the largest on the market with the added performance of cooling by passing oncoming air through it twice. This is called a two pass cooler and coupled with the under plenum cooler make it the most efficient design of this size intercooler kit available. This means reducing intake temps by up to 60 degrees F and even more importantly, maintaining this level of cooling.
All components are Made in Australia and engineered to the highest levels ensuring perfect fitment for best reliability and performance .

The cores of our unique extrusion, Heat Exchangers offer no compromises with the profiles specifically designed for water to air intercooling. The ratio of wall thickness vs. surface area vs. fluid volume provide exceptional performance for cooling intake air with lifetime reliability.

A must for supercharged engines! Australia's best value for money upgrade for the non-intercooled Factory Supercharged Coyote engines. Creates stabilised and reliable intake temperatures in all conditions. Suitable for standard Coyote engines and premium entry level upgrading.

Supply Only $3295
Supply and Fitted Exc. Warranty $4293
Supply and Fitted Inc. Warranty* $4943

Includes:

New High Performance Manifold Heat Exchanger
Front Mounted Water To Air Intercooler  
Electric Intercooling Pump System
Template align holes for fittings 
All fittings needed for professional fitment  

Advantages:

High Quality High Performance manifold heat exchanger
Holes to be drilled in lower plenum to allow outlets from heat exchanger ( template supplied ) saves on riser plate
Low fitment costs
Neat factory appearance
Great intake cooling for standard power levels and low level upgrades
Available Australia and New Zealand Wide*

Options:  

1000cc Injector Upgrade
KPM High Boost Pulley
High Flow Filter
Twin 60mm Throttle Body Upgrade
Upgrade Performance Tune

  

Upgrades Take 1 Day

 

 *KPM Care Limited Drive Line Warranty 
 Easy 6 Months Interest Free Finance Now Available !

KF46 KPM Stage 2 Streetfighter Intercooler Kit

KPM have designed , developed and tested this intercooler kit on track, dyno and in extreme road and temperature conditions. With the highest levels of intake temperature cooling availble, our KPM Streetfighter Intercooler Kit is designed to give maximum power and reliability in our harsh Australian temperatures. 

The Streetfighter Intercooling kit is a must in motorsport and high level upgrade applications.Only the reliabilty that comes from this intercooler kit has enabled KPM to build our 500 Kw Streetfighter vehicle to include our KPM Care 3 Year Factory Warranty Protection. 

No other intercooler on the market comes close to the cooling and power potential capabilities of our KPM Streetfighter Intercooling.

 With all the track developement and testing , the Streetfighter Intercooler is primarily designed for the hot Australian climate. This has enabled  KPM to deliver the only Intercooler Kit on the market that ensures protection of your S/C 5.0 and warranty. The cores of our unique extrusion, Heat Exchangers offer no compromises with the profiles specifically designed for water to air intercooling. The ratio of wall thickness vs. surface area vs. fluid volume provide exceptional performance for cooling intake air with lifetime reliabilty.

 For complete piece of mind you can have your Streetfighter Intercooler fitted by a specialised FPV workshop or selected Ford dealer Australia wide and recieve an exclusive 3 Year Factory Warranty Protection*  Ask KPM for details.

IntercoolerKit.jpg

 

 

 

Supply Only $3995

Supply and Fitted Exc. Warranty $5385

Supply and Fitted Inc. Warranty* $5995

Includes:

  • Massive Water to Air Plenum Intercooler
  • Front Mounted Water To Air Intercooler 
  • Aluminium Plenum Riser Plate
  • Electric Intercooling Pump System
  • All fittings needed for professional fitment  
  •  KPM Premium Stage 2 Streetfighter Intercooling Kit

Advantages:

  • Largest possible 2 pass plenum heat exchanger
  •  Largest fitment front mount intercooler
  • No drilling of lower plenum required
  • Highest capacity 5 litre system for ultimate cooling performance
  • Lowers intake temps up to 60 degree F with higher boost pulley systems
  • Retains lower intake temperatures over longer periods without heat soak of components
  • Precision fitment with minimal fitment labour / completely reversible
  • Designed for both standard upgrades and high power output applications
  • Premium factory appearance finish.   
  • KPM Care 3 Year Factory Warranty Protection available    

Options:

Boost Pulley Upgrade 70mm

1000cc Injector Upgrade

Twin 60mm or 65mm Throttle Body Upgrade

High Flow Filter Upgrade

Performance Tune Available Australia and New Zealand Wide*        

BUY ONLINE  

Upgrades Take 1 Day    

*KPM Care Limited Drive Line Warranty  

 Easy 6 Months Interest Free Finance Now Available !